Carefully Factor In These Points Before Getting Static Mixer Nozzles For Your Project

Although there are many types of static mixer nozzle on the market, finding the right one is essential as it directly impacts your production value and durability. The purpose of using static mixers is to get a flowing, homogeneous adhesive material by mixing two materials. The reason why static mixers are so popular is that they allow higher level of control while mixing and dispensing materials. Due to this, less wasted material gets generated and companies get to save money on production.
In any project where static mixers are required, it is important for materials to get mixed properly, achieve the right flow rate and pressure drop. That is why it is critical to get the right static mixer for your project so that the resulting material is not striated. How can you get the right static mixer? Let’s find out.

Determine The Dispensing Method

Before you can know which static mixer is going to be right for your project, you will have to know how you plan on dispensing the materials. Will you use a Meter Mix Dispense system, or a cartridge? With the help of your materials, you can get an idea about your static mixer on the basis nozzle’s pressure limitation, acceptable back pressure, and the desired flow rate.

Know The Materials Need To Be Mixed

If you know what materials you need to mix, you will be able to decide what elements are required to mix those materials into a proper, homogeneous material. Some materials can easily get mixed while others need additional elements to form into a flowing material. So, it really comes down the kind of elements you have in your mixer to achieve the kind of mix you want. For instance, acrylic requires around 8 to 20 elements, epoxy needs about 15 to 24 elements, polysulfide 24 to 32 elements, urethane 24 to 36 elements. These are just examples of commonly used materials with static mixers. Your personal project could require some other materials, so do check beforehand what elements they will require.

Check Materials’ Viscosity And The Flow Rate You Want

The reason why you need to know the viscosity of the materials is that it allows you to find out the elements’ diameter. Generally, thinner materials should be worked with elements of smaller diameter and thicker materials with larger diameter. Keeping this in mind will help you get the right mix.

Know Which Cartridge To Be Joined With your Static Mixer Nozzle

By determining this beforehand, you can easily decide which connection style/inlet will go well with your static mixer. Some of the most commonly used connection styles are bayonet, bell, and threaded. Bayonet mixers are good for 9 to 50ml cartridges and come with an easy-to-use twist and lock system. With bell mixers, you get the options of rotary, round, and square connections. Bell mixers are best for 200ml cartridges or bigger cartridges. Threaded mixers are also used for larger cartridges and do not rely on a retaining nut.

So, there you have it. These are some of the key things that you have to consider before getting a static mixer nozzle online. The more precisely you consider these, the easier it will be for you to make the final purchasing decision. At BTmix, you will find virtually every type of static mixer at an affordable price. What’s great is that you can save as much as 10 to 40 percent on static mixer nozzle costs if you buy directly from us.